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Soluzione di saldatura laser robotizzata della serie RW

Soluzione di saldatura laser robotizzata della serie RW

HS-RW è una postazione robotizzata avanzata per la saldatura laser, progettata per la produzione ad alta precisione. Combinando il dinamico braccio Yaskawa AR1440, un laser MAX da 2 kW e una testa oscillante intelligente, garantisce un'esecuzione impeccabile anche sulle saldature irregolari. Dotata di un sistema di sicurezza interbloccato, assicura la massima protezione e la massima produttività.

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Category Parametro Specification / Requirement
System Core & Robotics Robot Model Yaskawa MOTOMAN-AR1440
Degrees of Freedom 6 axes
Horizontal Reach 1440 mm
Payload 12 kg
Laser Optics Sorgente laser 2000W MAX Laser Source
Welding Head Motor-driven X/Y vibrating lenses, Swing mode enabled
Lens Protection Drawer-type structure with air curtain components
Operating Environment Requirements Power Supply Three-phase four-wire AC380V ±10%, 50Hz
Compressed Air 0.5–0.8 MPa, with water vapor and impurities filtered
Environmental Temperature 0–45℃
Relative Humidity 20%–75% RH, without condensation
Included Equipment Standard Configuration Robot, Control Cabinet, Laser Source, Welding Head, Chiller, Transmission Fiber, Single Axis Positioner, Workbench, Security Fence, Dust-removing Equipment
Espandi

Componenti di alta qualità

YRC1000 Robot Controller

The brain of the operation. Features a 5.7-inch TFT color touchscreen, absolute value encoder position control, and massive capacity (200,000 steps). Ensures seamless signal exchange between the robot, positioner, and safety systems.

YRC1000 Robot Controller

Smart Chiller

Professional matching laser chiller with one-click intelligent control. Integrated design guarantees low failure rates and high energy savings.

Smart Chiller

Welding Workbench

Constructed from premium HT200/HT250 material. Features T-shaped grooves and holes. Delivers exceptional tensile strength, hardness, and wear resistance.

Welding Workbench

Single Axis Positioner

Achieve the perfect welding angle. Controlled by a precision servo motor and reducer, the integral fixed base and rotating spindle box ensure smooth, remote-operable positioning for ideal welding speeds.

Soluzione di saldatura laser robotizzata della serie HS-RW

Absolute Safety Architecture

We leave nothing to chance. The workstation is surrounded by a high-quality protective fence with safety gates, gratings, and locks. Hardware and software interlocks ensure instant system shutdown and alarm upon any abnormal door opening.

Status is instantly visible via a 3-color alarm light (Green for normal, Red for alert), alongside multiple emergency stop buttons.

Soluzione di saldatura laser robotizzata della serie HS-RW

Advantages of the RW Series Robot Laser Welding Solution

  • Six-Axis Welding Flexibility

    The Yaskawa AR1440 robot provides six-axis movement and a 1440 mm reach, allowing the welding head to approach workpieces from different directions and follow programmed paths across complex angles.

  • Multi-Mode Swing Welding

    Motor-driven X/Y vibrating lenses support multiple swing patterns, enabling the welding path to adapt to irregular seams and different joint conditions within the confirmed process range.

  • Coordinated Workpiece Positioning

    The single-axis positioner rotates the workpiece to suitable welding angles and works with the robot motion program to improve access to different seam locations.

  • Interlocked Workstation Safety

    Protective fencing, safety gates, interlocks, alarm indicators and emergency-stop controls create a controlled operating area around the robot and laser welding system.

Punti di forza competitivi

  • Sorgente laser industriale premium

    Sorgente laser industriale premium

    Potenza stabile ed efficiente: sorgenti laser a fibra industriali come IPG, Raycus o MAX forniscono una potenza costante con un'efficienza elettro-ottica superiore al 30%.

    Protezione anti-riflesso: consente una lavorazione affidabile di metalli riflettenti compatibili, come ottone, rame e alluminio.

  • Intelligent Swing Laser Welding Head

    Intelligent Swing Laser Welding Head

    The cutting-edge welding head utilizes an electric motor to drive X and Y-axis vibrating lenses. Multiple swing modes allow it to effortlessly handle irregular welds and larger workpiece gaps, vastly improving weld quality.

    Powered by a 2kW MAX Laser source. It offers unmatched photoelectric conversion efficiency and power stability under continuous operation—the definitive choice for metal welding, quenching, and cladding.

  • Yaskawa MOTOMAN-AR1440 Robot Arm

    Yaskawa MOTOMAN-AR1440 Robot Arm

    Equipped with a highly dynamic 6-axis robotic arm, the MOTOMAN-AR1440 delivers a massive 1440mm horizontal reach and a 12kg payload capacity. It operates with flawless execution, maintaining an extraordinary ±0.02mm positioning accuracy.

    Built for harsh environments with IP54 ontology protection, ensuring uninterrupted, high-efficiency production.

Vetrina applicativa e tecnica.

Campioni di taglio
Welding Joint Types Diagram
Soluzione di saldatura laser robotizzata della serie HS-RW
Soluzione di saldatura laser robotizzata della serie HS-RW

Attrezzatura consigliata

Ogni macchina, testata con lo stesso standard rigoroso

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